Fraud Blocker

Flexible High Barrier Film

August 12, 2026 deadline approaching

High Barrier, Transparent
PPWR-Ready Packaging.
Delivered.

Replace multi-layer laminates with recyclable, high barrier, transparent mono-material packaging engineered for demanding food applications.

Shopper comparing MeloPack recyclable pouches on a supermarket shelf
No Production Changes
Ready For PPWR
Commercially Available
Delivered In 30 Days
Works On Existing Lines
Technical Support
Sustainability

100% recyclable, transparent mono-material packaging design

Compliance

PPWR-ready ahead of the August 2026 deadline

Efficiency

Runs on your existing production lines

Speed

Specification to delivery in 30 days

Why Companies Are Switching Now
August 12, 2026.
Is your packaging ready?

Multi-material laminates fail PPWR. The regulation doesn't grade on a curve.

DEADLINE

PPWR Deadline: Aug 12

Non-recyclable formats lose EU market access.

COST

EPR Fees Are Rising

Non-recyclable formats cost 15–40% more.

RETAIL

Retailers Are Asking

Recyclability is now a listing requirement.

DEMAND

Consumers Want Recyclable

Packaging is now part of the brand promise.

MATERIALS

Aluminium Costs Climbing

Volatile pricing, unpredictable budgets.

SUPPLY CHAIN

Supply Chains Are Shifting

Converters are moving capacity now.

Woman opening vacuum packaged fish
The Solution
Drop-in. PPWR-ready. 30 days.

MeloPack is transparent, flexible high barrier packaging engineered to replace your current laminate, without changing your line, your process, or your budget.

OTR <0.2
cc/m²/day
WVTR <0.2
g/m²/day (PE structures)
Mono-Material
Transparent · PE · Bio PE · BOPP+PP
Flexo Print
Up to 8 colours
Certified
EC 10/2011 · FDA · BfR
40–200 μm
BOPP / CPP
UV Barrier
Non-metallised
Grease Resistant
Dry · oily · aqueous
COA per batch
Full traceability
30 Days
Spec to delivery
Why MeloPack
Why leading food brands choose MeloPack.
Efficiency

No downtime during changeover

Compatibility

Runs on equipment you already own

Integration

Matches your current format and print specs

Scale

Built for mass production, not pilot runs

Compliance

Food contact approved: EC 10/2011, FDA, BfR

Sustainability

Transparent, recyclable mono-material construction

Expected Business Impact
What switching to MeloPack means for your business.
Simplicity

One structure replaces multiple laminates

Cost Control

Predictable pricing vs. volatile aluminium

Risk

Drop-in fit removes requalification risk

Speed

30-day path from spec to delivery

Compliance

Avoid EPR penalties before the deadline

Launch

A structured process removes guesswork

How It Works
Six steps to full compliance.

Full visibility from first call to commercial launch. No guesswork about what happens next.

1

Discovery call

Share your format, OTR/WVTR targets, seal conditions, machine settings and print brief.

2

Packaging analysis

Our team reviews your current structure against PPWR requirements and identifies the right mono-material match.

3

Packaging specification

A tailor-made structure is engineered: PE + MelOx-NGen™, Bio PE + MelOx-NGen™, or BOPP + MelOx-NGen™ + PP. TDS and COA provided before production.

4

Sample roll

A sample rollstock is produced to your exact spec, ready to test on your existing line.

5

Production trial

Run the sample on your VFFS or HFFS line. No mechanical modifications, no requalification.

6

Commercial launch

Printed rollstock delivered to your facility, ready to run at scale in 30 days.

The Comparison
Traditional laminate vs. MeloPack.
Traditional
MeloPack
Recyclable
PPWR Ready
Line Changes Needed
Often
None
Machine Investment
Often
None
Commercial Availability
Established
Available Now
High Barrier Performance
EPR Fee Exposure
Higher
Lower
MeloPack product range: spice pouch, snack bar, tray, sauce pouches, pet food pouch
Categories & Formats
If your product is on this list,
we already have a solution.
Food Categories
Dry Powders
Protein
Flour
Spices
Food additives
Coffee
1. Ready Meal & Ambient Wet Fill
Sauces
Retort pouches
2. Dairy
Butter
Semi-hard cheeses
Other dairy products
3. Snacks & Pet Food
Nuts/seeds
Confectionery
Pet food
Pack Formats
VFFS & HFFS rollstock
Doy-pack pouches
Gusset packs
Sachets & stick packs
Lid films / tray sealing
Vacuum packaging

Don't see your category? Contact us, we engineer to specification.

Child with burger and sauce sachet
"We wanted to upgrade our existing non-recyclable packaging for our avocado spread and break into new retail markets. Shelf life was critical. Switching to MeloPack extended our shelf life significantly, and opened doors we could not reach before."
Packaging Manager, Food Brand
Opening flexible snack packaging
Questions & Answers
What food brands actually ask

MeloPack is a recyclable high-barrier flexible packaging solution designed for food applications. It enables food brands to replace multi-layer laminates with recyclable mono-material structures, without changing existing filling lines.

Yes. MelOx-NGen™ is a proven high-performance replacement for multi-layer laminate, delivering OTR below 0.2 cc/m²/day across mono-material structures including BOPP + MelOx-NGen™ + PP, PE + MelOx-NGen™, and Bio PE + MelOx-NGen™. Depending on your specific application requirements, our team will identify the best-fit structure.

MeloPack enables high-barrier recyclable structures designed to reduce or eliminate aluminium layers in selected food packaging applications. Contact us to discuss your specific requirements.

In most cases, no. MeloPack is designed to be drop-in compatible with existing VFFS and HFFS filling lines. No mechanical modifications, no downtime, no requalification of your equipment.

MOQ depends on your specific format and structure. We work with food brands across a range of volumes. The best way to find out is to share your current spec, we'll confirm MOQ alongside pricing in our first response.

Yes. Every MeloPack structure is certified under EU EC 10/2011, FDA, and BfR for direct food contact across dry, oily and aqueous food categories. A COA is issued per production batch.

Yes. EPR fee structures across the EU are eco-modulated, recyclable mono-material formats attract significantly lower fees than multi-material laminates. Brands switching to MeloPack can expect a meaningful reduction in their EPR exposure from 2026 onwards.

In many cases, yes. MeloPack rollstock is compatible with standard flexographic printing and conventional VFFS/HFFS conversion. Share your converter's setup with us and we'll confirm compatibility as part of your assessment.

A typical path runs discovery call, packaging analysis, specification, sample roll, production trial, then commercial launch, with your first rollstock delivered within 30 days of a confirmed spec.

From the moment you share your specification, our team will come back with a structural proposal within a few business days. Production and delivery of your first rollstock takes 30 days.

OTR, <0.2 cc/m²/day
WVTR, <0.2 g/m²/day
Film thickness, 40–200 microns
Structures, PE + MelOx-NGen™  |  Bio PE + MelOx-NGen™  |  BOPP + MelOx-NGen™ + PP
Formats, BOPP / CPP compatible
Print, Flexographic, up to 8 colours
UV barrier, High-clarity, non-metallised
Grease resistance, Dry, oily, aqueous
Certification, EC 10/2011, FDA, BfR
QA, COA per production batch
Free 15-Minute Technical Assessment

Ready To See If Your Packaging Qualifies?

Share your packaging spec and we'll come back with the right structure, with barrier values, lead time and pricing from €6/kg.

✓ No Cost✓ No Obligation✓ Packaging Experts
PE
+ MelOx-NGen™
Bio PE
+ MelOx-NGen™
BOPP
+ MelOx-NGen™ + PP
Ready before August 2026?
Your PPWR-ready film is closer than you think.

Share your spec today. We'll come back with a transparent, mono-material match, barrier data, and pricing from €6/kg.

Schedule Your Technical Review

© 2026 Melodea. MeloPack, Flexible High Barrier Packaging. PPWR-Compliant.